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Doug Wilder, President/CEO
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Package Design That Works
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Package Design

Medical Device Package Design Process

A robust package design process for a device will take into account several, often competing, design, distribution and market factors. QTS will help define the needs vs. wants and co-develop a package that will be effective and appropriate to the distribution and use environments of the medical supplies.


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A typical medical device packaging engagement will address each of the following milestones:
  • Analyze the device design for “package ability.”
    • QTS may offer suggestions of minor device design changes to enhance the performance of the package, especially through the distribution environment.
  • Review the anticipated use environment.
    • Consider presentation and ease of use in operating room with medical personnel.
    • Determine barrier material selection and the number of barriers to employ (single or double barrier, flexible pouch vs. rigid tray, etc.)
  • Design the secondary and tertiary box packaging.
  • Design the sealing, distribution and aging protocols to support the quality plan.
  • Assist with copy translation, instructions for use and label design.
  • Conduct Risk Analysis and Failure Mode And Effects Analysis (FMEA) for the package design.
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Read more about QTS packaging standards, or for more information regarding our medical package design process, please feel free to contact us.